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environmental waste tyre recycling machine with CE
I. General information
Our waste tyre recycling machine adopts highly advanced technonogy, realizing the features of increasing oil output 5%, saving energy 30%, protecting the environment and ensuring safety 100%. Apart from the technology and quality guarantee, our company also offer you the best after-sale service.
II. 3D drawing
III. Technical parameters
Item | Contents | ||
Input-Raw Materials | Waste Tire/Plastic/Rubber;Medical Waste | ||
Output-End Products | Fuel Oil, Carbon Black and Steel Wire | ||
Fuel to Heat the Reactor | Coal, Fuel Gas, Fuel Oil, wood,etc | ||
Model | WJ-6 | WJ-8 | WJ-9 |
Reactor Size(L*W) | 6000mm*2200mm | 6200mm*2800mm | 7100mm*2800mm |
Capacity/D | 6T | 8-10T | 16-20T |
Power | 24kw | 30kw | 54kw |
Space for Machine(L*W*H) | 30m*10m*10m | 30m*10m*10m | 40m*10m*10m |
Steel Thickness of Reactor | 12mm | 16mm | 16mm |
Life time | 5-8years | ||
Reactor Structure | Horizontal & Rotary | ||
Heating Mode | Combination of direct and indirect heating | ||
Cooling Mode | Environmental Water Cooling | ||
Pressure | Normal Pressure | ||
Workers Needed | 2-3 Workers Per Shift | ||
Oil Yield Rate | 50%(differ according to different raw materials) | ||
Working Form | Continuous/Batch | ||
IV. Main Parts Introduction
1. Automatic feeder
-save much manpower and time
-prevent unnecessary danger when manual feeder is used.
2. Reactor
-Main part of the equipment in which the pyrolysis process takes place
-Materials:Q245/Q345 boiler plate which can bear up to 1300 centigrade.
-Thickness of the steel plate : 16mm(WJ-8 and WJ-9) 12mm(WJ-6)
-fuel to heat the reactor: Coal,wood,fuel oil,natural gas
3. Manifold
-A transitional device between reactor and condensers
-oil gas circles into it; heavy and light oil separates here.
-The normal pressure of the manifold should be 0.01-0.02kpa
4. Condensers
-adopt water-cooling method,environmental friendly
-65 tubes are used to contain oil gas; surface is largened, cooling efficiency is improved
5. Hydroseal
-Due to the water in hydroseal, tempering of fire can be avoided
-the sulfur and other impurities should be removed in the hydroseal
before the combustible gas recycles to the furnace and heat the reactor
-prevent the sulfur erodes reactor, lengthen its life span.
6. Dedusting system
-Three steps are used to purify the smoke coming out from furnace
-keep the released gas pollution-free
V. Rate&Usage of End Products
Items | percentage | usage |
Tire oil | 50% | -Used as fuel in some heavy industries -make diesel and gasoline by distillation machine |
Carbon black | 30% | -making bricks with clay -processed into briquette, carbon rod, etc -grinded into finer powder, such as N330 |
Wire steel | 12% | - make steel or iron rod. -sold directly |
Combustible gas | 8% | -recycled to furnace and heat the reactor -If necessary, used to dry the raw materials |
VI. Main Characteristics
1. Safety
a. Hydroseal and Vacuum system will prevent exhaust gas from going back to condensers and reactor.
b. Equipped with thermometer, pressure gauge, safety valve and electric control system
c. Waste gas burner can prevent over-pressure of the reactor
2. Environmental protection
a. In the dedusting system, three steps are used to dedust the hot smoke coming out from the furnace, so the released gas is pollution-free.
b. The exhaust gas will be directly recycled for heating reactor, no gas pollution
c. All parts of the tyre recycling machine are well-sealed, so air leakage can be avoided
VII. Photos related to the waste tyre recycling machine